Egytray’s Expert Guide to Cable Tray Installation in Substations Egypt

At Egytray, Egypt’s leading cable tray manufacturer and installer, we understand that efficient, safe, and organized electrical systems start with professional cable tray installation. Proper installation of cable trays in substations is critical for power and control cable management, ensuring easy maintenance, future scalability, and sector-leading compliance.

Our successful projects include installations at the Zuhur Gas Field, Damitta Electricity Station, and Sewage Treatment Station—demonstrating our trusted expertise in Egypt’s key industrial infrastructure.

Materials and Tools for Industrial Cable Tray Installation

We use premium-quality galvanized perforated and ladder-type cable trays combined with robust channel supports, brackets, hangers, clamps, tray covers, and couplers. Fastening hardware such as anchor bolts and washers secure the system, installed using precise tools including drilling machines, torque wrenches, and levels.

For more on our cable tray products and accessories optimized for harsh Egyptian industrial environments, visit our product catalog.

Step-By-Step Installation Process for Substation Cable Trays

1. Site Preparation and Route Survey

Our team surveys the substation layout to verify tray routes per engineering drawings and confirms clearance around equipment and structures. This ensures compliance with IEC 61537 standards and prepares for seamless tray placement.

2. Marking and Support Installation

We mark tray routes on walls and ceilings and install supports such as wall-mounted brackets and floor stands every 1.5–2 meters, ensuring level and aligned fixings that conform to international span guidelines.

3. Tray Assembly and Connection

Trays are carefully placed on supports and joined with coupler plates, tightened with torque wrenches for mechanical stability. Our engineers install bends, tees, and reducers per substation design to navigate complex pathways.

4. Earthing and Bonding for Safety

All cable trays are electrically bonded via copper jumpers, safely connected to the substation’s earth grid to prevent electrical hazards in line with IEC 60364 and NEC Article 250 specifications.

5. Final Inspection and Protection

We conduct a thorough inspection confirming alignment, levelness, and absence of sharp edges to protect cable integrity. Tray covers are installed where dust, rodents, or mechanical impact protection is essential.

For detailed guidelines, check our installation best practices blog.

Safety First with Egytray

Safety is paramount on every Egytray project. Our teams always wear full PPE, use mechanical lifting aids, and follow electrical isolation permits when working near live equipment. This commitment minimizes risk and ensures a compliant work environment.

Proven Results Across Egypt

Our expertly completed cable tray installations provide:

• Durable, level, and securely fixed cable trays.
• Reliable earthing and bonding systems for safety.
• Easy cable access for maintenance and future expansion.

Featured Projects Include:

• Zuhur Gas Field
• Damitta Electricity Station
• Sewage Treatment Station

Explore our portfolio for more of our industry-leading installations.

Partner with Egytray for Your Next Project

Boost your substation’s reliability, safety, and operational longevity with Egytray’s turnkey cable tray systems and installation expertise. Contact us today for tailored solutions designed to meet Egypt’s industrial standards and your project’s unique needs.

Call us or request a consultation now to experience why Egytray is Egypt’s trusted cable tray partner